Industrial Operation and Maintenance Services
Our employees, who are accredited in line with the highest international standards, are the guarantors of expert and reliable plant maintenance and upkeep services. The oil and gas , Utilities and mining sector plays a particularly important role in our portfolio. With our dedicated team of employees, which makes us a dependableoperation and maintenance service provider , we ensure the forward-thinking and safe upkeep, repair and maintenance of both upstream mid stream and downstream facilities, as well as the Utilities and mining facilities . SMS ltd supply long-term, 24/7 operations teams, even in remote locations, to give customers total confidence in their operational viability. We provide skilled labour from a single source to deliver industry-leading commissioning, operations, and maintenance, working in partnership with our clients to ensure the successful operations of their facility. Our teams treat every customer project like one of our own.
PLANT DEBOTTLENECKING AND OPTIMISATION OF LIFE CYCLE COSTS
SMS LTD optimize their operations for safety, reliability, and profitability. Contracting to SMS LTD reduces operational risk and maximizes uptime, throughput, quality, and positive cash flow. We share our expertise to train customer teams in all aspects of operations and maintenance. We continually analyze functionality to optimize energy efficiency and use of installed compression horsepower. Through SMS LTD. asset management program, SMS provides a detailed view of equipment maintenance practices, plans, and results — including maintenance KPIs and failure analysis — to reduce your costs. Commissioning and emergency calls
Facility rentals with operations and maintenance
Our service package include and not limited to:
- Project procurement management , logistic planning and management
- Integrated turnkey solutions and parts and service agreement
- Enterprise Recourse Planning ( ERP) and Facility Operation and maintenance
- Maintenance planning and management including work order planning
- Facility process planning and Operational excellence
- Supply chain effectiveness and facility performance benchmarking
- Customer relationship management and development of technical report
FORWARD LOOKING MAINTENANCE (FIELD SERVICES)
We employ forward-looking maintenance and repair strategies in all areas that are prone to excessive wear and tear, and make use of cutting-edge digital technology (Maintenance Level 4.0) to support these strategies.
Our services of auxiliary systems (balance of plant), pilot facilities, as well as prototype, frame and container solutions cover steelworks, mechanical elements and machinery, instrumentation projects, as well as all SMS LTD. Industries 360° services portfolio.
Being in shop or the field, we are here to help customers achieve full cycle reliability and minimize downtime on engines and systems with our 24/7 coverage service.
Being it field compression, processing, refrigeration, mining and power generation equipment has one purpose: to generate cash flow which demands minimum downtime, maximum throughput, and peak operating efficiency through a 30+ year life cycle.
SMS LTD. With several decades of industrial experience, our service technicians are technically proficient and well trained on GE Ariel, Waukesha, Caterpillar, Jenbacher, Howden, and Frick equipment. The field services team is trained in oil refinery, natural gas compression, processing, refrigeration, and electric power across mechanical, electrical, instrumentation or control systems.
We provide nothing but comprehensive support with OEM products.
Our professional maintenance and upkeep services, checks, inspections, analyses, and evaluations, upgrade services for boilers, boiler parts, cooling stacks, columns, tanks, vessels, heat exchangers, filter units, as well as static and rotating components such as valves, compressors, pumps, machinery, gas turbines, blowers, gears, generators, etc.
- Preventative and corrective maintenance concepts for mechanical components, machinery, control instruments, automation and safety components as well as pipelines and pipeline components
- Comprehensive range of services for maintenance and upkeep, inspection, conversion and upgrading of rotating and static components (boilers, boiler parts, columns, tanks, vessels, heat exchangers, cooling stacks, valves, blowers, pumps, gas turbines, generators, rotary furnaces, gears, filter units, etc.)
- Services for generators and “balance of plant” services in cooperation with partner firms
- Maintenance work in line with environmental protection measures and safety regulations
- Detailed service, inspection and maintenance reports (with recommendations for repairs, materials tests, procurements, costs and delivery timelines)
- Developing maintenance concepts and work
- Fault resolution and emergency services 24/7
- Developing and carrying out routine, basic or “full service” maintenance and upkeep concepts and activities
PLANT DEBOTTLENECKING
Consulting on, and carrying out bottleneck/GAP analyses and failure analyses.
Problem analyses for mechanical components, control instruments and automation components
Consulting on, and developing measures to optimize process and increase efficiency
Optimizing technological components (gas turbines, furnaces, boilers, heat exchangers, pumps, etc.)
Carrying out function and safety tests
Supervising and optimizing the technical and economic sides of current operations (production services, running and maintenance costs)
Inclusion of auxiliary systems (balance of plant) in de-bottlenecking and optimization projects
Increasing plant uptime and production capacities
Reducing negative impacts on the environment and emissions
TURNAROUNDS AND REVITALIZATIONS (RETROFIT& OVERHAUL)
SMS LTD. Understands the complexities of oil and gas industries processes, Utilities, mining equipment etc. in every configurations, and not to say of the massive capital investment. So SMS LTD is a stop shop and best choice for retrofit, rebuild, and reconfiguration in our shops or in the field anywhere around the world, in any application, even when timelines are short.
SMS LTD designers, project managers, and engineers are innovative and flexible in their approach to cost-efficiency and optimization, because every retrofit project requires an innovative solution. Extending the productive life of assets as conditions change, maximizing horsepower utilization, meeting new emissions targets, debottlenecking, or even decommissioning — we do it all.
Planning and taking plants offline, including key equipment in process and production plants in the oil and gas sector as well as the petrochemical sector
Modifications, repairs, expansions, maintenance and implementation work for static and rotating process equipment, plant components as well as pipelines and pipeline connections.
- Carrying out pressure tests and inspections
- Carrying out general assembly, commissioning, and start-up work as part of turnaround projects
- Producing documentation about offline periods and maintenance
- Project management, setting up the entire construction site
- Coordinating complex turnarounds with as many as 100,000 man-hours lasting as many as 25days.
PLANT RECONSTRUCTIONS, UPGRADES AND MODERNISATION
A Front End Engineering Design (FEED) is conducted after the completion of the concept and feasibility Study where all options will be assessed from an economic and safety perspective.
- Plant inspections, status analyses and feasibility studies ( Cost and profitability analyses)
- Risk and safety analyses, problem analyses for steelworks, pipelines, mechanical components, control instruments, automation and safety technology
- Planning and/or implementing environmental protection measures
- Complete project management, documentation and project reports
- Ideal technical and personnel planning for resources and costs
- Carrying out all reconstruction and modernization work required
- Carrying out all acceptance and function tests
- Implementing forward-thinking maintenance and upkeep services
- Adherence to relevant legislation and safety regulations
- Use of highly-qualified personnel with plant-specific know-how.
- SMS LTD will work closely with the client team to provide definition to a level that eliminates or reduce the need for change during the detailed design and implementation stages.
- FEED complete package: (Basis of Design, PFD, P&IDs, Safeguarding Diagrams, Main equipment data sheets and specifications, Compressor API datasheets, Valve, Line and Tie in Schedules, Instrument and Valve data sheets, General Arrangements Drawings for main equipment and main pipework, Cost estimating and level 3 project schedule, Identification and investigation of long lead items, HAZOP/HAZID/SIL/LOPA, Project Execution Plan, HSE Plan and risk register background)
SPARE PARTS AND REPLACEMENT COMPONENT
SMS LTD. Is your one stop shop for all your spare parts needs.
Our global parts sourcing systems across the world with the right dependable OEM such as Caterpillar (CAT) , GE , Frick, Altronic, MAN engines and electric power equipment’s , Waukesha, Ariel , Jenbacher and more, just tell us.
We also provide Spare part management, advisory services for spare part planning, assessments, supply, fabrication and delivery of plant-specific parts, the associated instrumentalisation, control instruments and small parts (also for third-party plants).
As we share in the our customers success, SMS provide a full customers direct access to our large inventory of in stock parts , components and ready to run units to reduce lead times and reduce down time . We provide localized spare part shop mine by our team base on the clients’ agreements.
Our range of spare parts includes:
- Pumps and replacement parts, valves and replacement parts.
- Evaporators, condensers and cooling towers.
- Coolers, Mufflers, Drivers, Dryers, Filters and Engine parts.
- Lubrication oil, coolants and refrigerants
- Instrumentals and control units
LONGTERM SERVICE AGREEMENTS
A COLLABORATING APPROACH TOWARDS A SUSTAINABLE BUSINESS FUTURE
SMS LTD. Believes collaborative future approach to our industrial success. This mean walking the path of sustainable future with our customers in mine.
Our solid foundation as a family base business makes us cherish relation approach to our business. SMS Ltd. Provides can cost assurance for parts and labor over the long term in other to manage the risk and control cost. SMS Ltd. a true partner in scheduled maintenance and other industrial service by providing a Flexible service agreements tailored to match customer needs, everything from parts kits to full service and maintenance packages that guarantee uptime. We believe as partners we can go far in realizing our respective goal as industrial player with a common goal of satisfying our stake holder’s investment.
OTHER SERVICES- INTERGRATED TURNKEY PROJECTS
SMS LTD ONE STOP SHOP FOR ALL YOUR PROJECT SOLUTION
SMS LTD, builds end-to-end turnkey tailored industrial processing including rage oil refinery processing ,gas processing and its auxiliary units , water treatment plants, low-carbon solutions, various compressor stations, and gas pre-treatment for LNG, electric power stations, and pipeline facilities. These start with a procurement, and construction management available to our clients with a single source of project accountability. Civil, structural, piping, mechanical, electrical, instrumentation, and controls design and fabrication. SMS LTD. Comprehensive engineering solution, ranging from conceptual drawings through to commissioning, operations and maintenance.
